- System Integration with PLC, SCADA & Server system
- PLC programming for Allen Bradly, Delta, Mitsubishi, Siemens
- Design & Development of industrial automation based Projects
- Installation commissioning of Turnkey Projects
- Site installation for Special Purpose Machine (SPM)
- Up gradation of Old Plant or Start up of New Plant
- Report Submission & handover project
- Expertise in single source solution
I & A plays an important role in almost every aspect of Automation Technology.
4 Major Segments of Industries
Industrial Automation
Manufacturing Automation
- Pharmaceutical Manufacturing
- Consumables Manufacturing
- Automotive Manufacturing
- Material Handling
Process Automation
- Food & Beverage
- Pulp and Paper
- Refining
- Chemical
Building Automation
Key Points
-
Advantages:
- Increased Productivity
- Significant Savings
- Improved Quality
- Better Safety
- Flexibility and convertibility
-
Disadvantages:
- Technology limits
- Economic limits
- Unpredictable development costs
- Initial costs
- Skilled maintenance department
All solution under one Roof
- Project Engineering Services
- Project Management Services
- Energy conservation & Quality audit
- Techno-commercial evaluation
- Plant trials & Commissioning
- Special Purpose Machine installation & Handover
Start up Project
- Design & Development of project Set up
- Requirement identification of start Up
- Process Identification & Selection of Equipment
- ISO certification support
- Identification of Quality norms
- Installation & Commission of Production or manufacturing Line
Up gradation Existing Process / Manufacturing Project
- Identification of Improvement point
- Cost Benefit Analysis
- Six Sigma Implementation
- Up gradation existing equipment setup with new technology
- Improve productivity, process control & provide for future
- expansion plan as well as automation
- Continual improvements in process, Improvements in Special Purpose Machine
Conversion of offline project to Running Project
- Plant Up gradation & Modernization Assignment
- Procurement & Installation assistance
- Co-ordination with all agencies - for timely completion of project
- Plant trials & Commissioning
- Instrumentation philosophy & control logic
Modern manufacturing includes all intermediate processes required for the production and integration of a product's components.
Systems of Manufacturing Industry
-
Lean Manufacturing or Lean Production -Systemic method for the elimination of waste ("Muda") within a manufacturing process
-
Flexible Manufacturing System (FMS) -some amount of flexibility that allows the system to react in case of changes, whether predicted or unpredicted
-
2 types of FMS -i) machine flexibility
ii) routing flexibility -
Single-Piece Flow -continuous flow one piece flow - just-in-time manufacturing
- Integrated Automation -all processes functioning under computer control
- Other Supporting Systems / Methods -Zero Defect Quality System, Single Minute Exchange of Dia, FMEA, Kaizens, Poka –Yoke
Goal of improving
- Productivity
- Optimization
- Stability
- Dedication
- Reliability
- Safety
- Continuity
Requirement
- Industrial Instrumentation
- System Dynamics
- Process Control
- Control system
Resent Success Story
LPG & Pneumatic Line commissioning Project at Sohar Aluminum Cast, Sohar Oman
Upcoming Projects
- Industrial Automation based projects in LED Lighting system
- Supply Industrial LED lightening Products like Hi- Bay Lights, Flood Lights,
- Sensor based LED lights